3D Printing of Double-Walled Jars for Insulation

Published on January 06, 2026 | Translated from Spanish
Photograph or render of a 3D printed jar or glass, showing a cross-section that clearly reveals the double wall and the sealed air chamber inside.

3D Printing of Double-Walled Jars for Insulation

3D printing technology opens the door to creating containers like jars and glasses that incorporate a double wall. This design leaves a sealed air cavity between the layers, which acts as an effective thermal insulator for the beverage. Additionally, the user defines the outer shape, allowing for unique textures and a grip adapted to the hand. 🥤

Modeling the Double-Layer Structure

The fundamental step is to design two contours separated by a constant space. 3D modeling software helps generate these parallel walls precisely. It is crucial that the internal cavity is completely sealed during the printing process, so that the air remains trapped and fulfills its insulating function.

Key points for designing:
  • Create two concentric volumes with a uniform space between them.
  • Verify that there are no leaks in the model to seal the air chamber.
  • Ensure that the geometry allows stable printing without complex internal supports.
The irony of a thermal insulator created with melted plastic is not lost.

Adapting the Shape to the User

The main advantage is the freedom to customize. The surface can be sculpted with reliefs, indentations, or a curvature that naturally fits the palm. This not only makes holding the object more comfortable but also gives it a distinctive character.

Advantages of customizing:
  • Improve ergonomics with a grip adapted to the user's hand.
  • Incorporate decorative patterns or unique textures on the surface.
  • Move away from standardized shapes and produce unique pieces.

Considering Material Limitations

It is important to understand the limitations of the plastic commonly used in 3D printing, such as PLA or ABS. Although the air chamber slows down heat transfer, the material itself can deform with extreme temperatures. Explaining that your homemade jar keeps coffee hot, but does not withstand boiling water, is part of knowing its practical limits. 🔥