3D Printing Achieves Metal Harder Than Steel Without Full Melting 🔥

Published on February 26, 2026 | Translated from Spanish

A team of engineers from the University of Hiroshima presents an advance in metal additive manufacturing. Their method allows the production of cobalt-tungsten cemented carbide, a material with a hardness superior to 1400 HV, which surpasses that of many steels. This achievement is based on an approach different from conventional metal 3D printing, prioritizing material integrity over complete fusion.

A 3D printing device deposits a dark gray metallic powder, forming a complex geometric piece. A selective laser sinterizes it without fully melting it, creating a dense and ultra-hard structure under a precise bluish light.

The Key Lies in Controlled Softening, Not Melting ⚙️

The innovation lies in avoiding the full melting of the metallic powder. Instead, the process heats the cobalt and tungsten elements only to a softening state. This allows effective bonding while preserving the original microstructure of the tungsten carbide, responsible for its high hardness. The result is a component with less porosity, greater strength, and fewer internal stresses, while also generating less waste and reduced energy consumption.

Will Your Next Wrench Be Printed and Survive the Apocalypse? 💪

With this development, it seems that the classic excuse of the tool broke on me will have its days numbered. We could be close to printing a wrench that challenges a stubborn nut and wins the battle, or a car component that lasts as long as the rumor that the classic model is going back into production. Maybe the future isn't flying cars, but 3D-printed screws that really withstand everything thrown at them.