3D technology offers practical tools for the power plant operator, improving visualization of complex systems and spare parts manufacturing. With digital models and printed parts, downtime is reduced and maintenance is optimized. A clear example is the creation of a custom turbine seal in hours.
Modeling and on-demand spare parts manufacturing 🛠️
An operator can scan a worn part, such as a valve adapter, using a 3D scanner. Then, with software like Autodesk Fusion 360 or SolidWorks, they model the part and print it in resistant materials like Nylon or PEEK. Necessary programs include CAD software (Fusion 360, FreeCAD), a 3D scanner (EinScan), and an industrial printer (Markforged or Ultimaker). This avoids waiting weeks for an external spare part.
When the operator becomes a digital plumber 😅
Because yes, now in addition to monitoring boilers and pressures, the operator has to be a 3D designer, printer, and technical support technician. The funny thing is that, instead of calling the supplier and waiting three weeks, they print the part during their coffee break. Of course, as long as the printer doesn't decide to jam just when you need it most, turning the part delivery into a three-act drama.