Toyota Gazoo Racing Implements 3D Printing in Competition Vehicle Development

Published on January 08, 2026 | Translated from Spanish
Prototype of Toyota GR Yaris competition vehicle with 3D printed components highlighted in red, showing details of complex geometries in aerodynamic and engine elements

Toyota Gazoo Racing Implements 3D Printing in Competition Vehicle Development

The Toyota Gazoo Racing competition team is radically transforming its development processes through the strategic integration of additive manufacturing technologies. This innovative methodology enables the creation of critical components with geometries impossible to achieve using conventional methods, significantly accelerating development and testing cycles 🚗💨

Revolution in High-Performance Components

Gazoo Racing's specialized engineers manufacture custom intake systems and competition electronics housings using 3D printing, achieving an optimal balance between minimum weight and maximum strength. These parts are specifically designed to withstand the extreme conditions of the rally world, where every gram reduced and every optimized airflow directly contributes to international competitive performance.

Specific Applications in Competition:
  • Air intake ducts with optimized internal geometries
  • Electronics housings with lightweight and resistant designs
  • Aerodynamic elements with complex shapes impossible to mold
"While other teams are still struggling with traditional molds and tools, Toyota is already printing victory layer by layer" - Gazoo Racing Development Engineer

Transformation in Engine Development

Additive manufacturing allows the team to make modifications and improvements in record time for the GR Yaris combustion engines, adapting with exceptional agility to different competition regulations and specific race conditions. This operational flexibility represents a decisive competitive advantage over teams that continue to rely on slower, conventional manufacturing methodologies.

Key Benefits in Development:
  • Rapid iterations during testing and validation phases
  • Immediate adaptation to regulatory changes in competitions
  • Significant reduction in prototype development times

The Future of Motorsport

The implementation of 3D printing technologies in competition vehicle development demonstrates that in the current rally landscape, additive manufacturing has become the indispensable technological co-pilot to reach podium positions. Toyota Gazoo Racing continues to lead this transformation, setting new standards in efficiency and performance through the strategic integration of these advanced methodologies 🏆✨