The OSVehicle Tabby Chassis: Build Your Own Electric Car with 3D Printing and Open Source

Published on January 05, 2026 | Translated from Spanish
Image of the modular OSVehicle Tabby chassis, showing its flat platform with visible electrical and mechanical components, along with 3D printed body panels in different colors and designs.

The OSVehicle Tabby Chassis: Build Your Own Electric Car with 3D Printing and Open Source

Custom manufacturing and the maker movement are transforming entire industries, and now they are making a strong impact on the automotive sector. Pioneering projects like the OSVehicle Tabby chassis are redefining what it means to own and build a vehicle, putting the blueprints and production capabilities directly into the hands of the end user. This open source and modular design philosophy not only reduces entry barriers but also empowers a global community of creators. ๐Ÿš—โšก

A Universal Platform for the Mobility of the Future

The core of this revolution is the Tabby chassis, conceived as a flat and scalable platform that integrates essential systems: battery, electric motor, and suspension. By releasing its designs, it acts as a technical canvas on which builders can innovate. The real magic lies in its standardized anchoring system, which allows attaching an infinite variety of body styles, whether to create a compact urban vehicle or an off-road buggy. This approach radically breaks with the linear production cycle of the traditional automotive industry.

Main Advantages of the Tabby Platform:
  • Full Access to Blueprints: Design files are available for download, modification, and personal use, fostering transparency and adaptation.
  • Integrated Certification: The base platform is designed to meet legal requirements, providing a safe and regulated foundation for customization.
  • Localized Manufacturing: Body panels and non-critical components can be produced with 3D printing, laser cutting, or artisanal methods, reducing the global supply chain.
The Tabby project turns the driver into a designer and the home workshop into a custom car factory.

The Crucial Role of Additive Manufacturing and the Community

3D printing is the catalyst that makes this model viable. It enables on-demand manufacturing of complex geometry parts, customized and at an affordable cost, something unthinkable with traditional injection molds. Materials like ABS, PETG, or fiber-reinforced composites are ideal for non-structural components such as bumpers, interior linings, or headlight housings. Beyond the technology, the project is supported by a collaborative global community where users share their designs, technical solutions, and assembly experiences.

Key Components Fabricable in 3D:
  • Body Panels: Side elements, hoods, and tailgates that define the vehicle's aesthetics.
  • Interior and Ergonomics: Dashboards, screen supports, gear knobs, and armrests fully adapted to the driver.
  • Accessories and Functionality: Luggage racks, auxiliary light supports, and protectors specific to different uses.

The Challenge and Reward of the Modern Builder

Embarking on a project of this magnitude is not without challenges. It requires space, tools, a considerable dose of patience, and technical skills ranging from basic mechanics to understanding digital blueprints. However, the reward transcends the final result: it is the unique satisfaction of self-manufacturing, the possibility of having a vehicle that is an exact reflection of personal needs and tastes, and belonging to an innovative community. This model points to a path toward a more diverse, adaptable, and sustainable mobility, where innovation is not exclusive to large industrial conglomerates. ๐Ÿ”งโœจ