Innovation in Concrete Mold Manufacturing

Published on January 08, 2026 | Translated from Spanish

Rapid Fusion, a British company, has joined forces with the Italian startup Nanoo to revolutionize concrete mold manufacturing. This change has been made possible thanks to the use of 3D printing combined with the advanced robot ZEUS, which not only manufactures the molds but also performs precise finishes. Additionally, the process is more sustainable, as the molds are made from recycled PET-G.

Reduction in Production Time

3D printing technology has drastically reduced the time required to manufacture concrete molds. What used to take weeks is now achieved in just a few days, thanks to the speed and precision offered by these advanced methods.

Durability and Sustainability

One of the most outstanding features of the molds manufactured with this technology is their durability. Tests are currently being conducted to evaluate their resistance, and the initial results indicate that the molds can be reused more than 100 times. This, combined with the use of recycled materials, makes this process a more environmentally friendly option.

Cutting-edge durability in recycled concrete molds

Expansion and New Design Possibilities

Nanoo has acquired its own ZEUS system, which allows it to offer architects greater creative freedom to design more complex structures. This advancement not only reduces costs and production times but also opens up new possibilities for larger and more ambitious construction projects.

"3D printing technology is transforming the way we mold concrete; what was once a long and costly process is becoming faster and more sustainable."
– Martin Wood, Sales Director at Rapid Fusion

This example demonstrates how technology is changing even the most traditional construction techniques, offering innovative solutions that improve efficiency and reduce environmental impact.