Mining is one of the most demanding industries, where tools and equipment suffer extreme wear due to harsh working conditions. Traditionally, these damaged components are replaced with new ones, which implies high economic and environmental costs. However, a new system based on artificial intelligence (AI) and laser technology promises to revolutionize the way these tools are repaired, offering a more efficient and sustainable solution.
The Combination of AI and Laser Technology
The AI-SLAM project, led by the Fraunhofer ILT institute, introduces an innovative system that uses laser material deposition to restore mining tools. This process melts stainless steel at temperatures above 1300°C and deposits tungsten carbide particles, creating a highly wear- and corrosion-resistant protective layer. This technology not only improves the durability of the tools but also reduces the need to constantly replace them.
"The combination of artificial intelligence and laser technology allows repairing mining tools with unprecedented precision and efficiency."
Benefits of Laser Technology
- Resistance: Protective layers that extend the useful life of the tools.
- Precision: Millimetric repairs that restore parts to their original state.
- Efficiency: Reduction in costs and time compared to traditional methods.
Total Process Automation
One of the most outstanding aspects of the AI-SLAM system is its ability to fully automate the repair process. Thanks to artificial intelligence, the system can evaluate the damage to the tools, calculate the amount of material needed, and supervise the repair with millimetric precision. Using cameras and laser scanners, the worn part is compared to its original specifications, adjusting the coating process in real time.
Automation Features
- Automatic evaluation: Precise diagnosis of damage in tools.
- Real-time adjustment: Modification of the process according to the needs of each part.
- Ease of use: Operators only need to start the process with a button.
Less Waste, More Efficiency
This new system not only reduces operating costs but also minimizes the environmental impact of the mining industry. Instead of discarding worn tools, they can be restored and reused, significantly reducing waste generation. Additionally, process automation simplifies human work, allowing operators to focus on more strategic tasks.
Environmental and Economic Advantages
- Waste reduction: Less need to discard damaged tools.
- Cost savings: Fewer expenses on purchasing new tools.
- Sustainability: Contribution to more environmentally friendly mining.
An Advance to be Presented at Hannover Messe
The AI-SLAM system will be showcased at the Hannover Messe Preview, one of the most important industrial innovation events. During the main fair, which will take place at the end of March, a software demonstration will be held to show the capabilities of this technology. This development represents a step forward in the integration of artificial intelligence and additive manufacturing in heavy industry.
Expectations for Hannover Messe
- Live demonstration: Exhibition of the AI-SLAM system's capabilities.
- Industrial interest: Attraction of mining and manufacturing companies.
- Innovation: Presentation of a technology that redefines tool repair.
"AI-SLAM is not only a solution for mining, but an example of how technology can transform traditional industries."
With this advance, the combination of artificial intelligence and laser technology is marking a before and after in the mining industry, offering a more efficient, economical, and sustainable solution for the maintenance of tools and equipment.