Advances in 3D Cooling for Hydrogen-Powered Aircraft

Published on January 05, 2026 | Translated from Spanish
Futuristic VTOL aircraft with visible blue cooling systems, showing 3D printed components and technical details during a night takeoff

A strategic collaboration between technology companies is revolutionizing thermal management systems for sustainable aviation. This development combines expertise from motorsport competition with advanced aerospace engineering.

Applied Heat Transfer Technology

The project integrates temperature control solutions originating from high-performance engines, now adapted for aeronautical fuel cells. The heat exchangers employ complex geometries that are only possible through additive manufacturing, enabling:

Overcome Technical Challenges

Thermal systems must maintain stability during abrupt transitions between flight modes, particularly in the vertical takeoff and transition to horizontal flight phases

This requirement demands materials with excellent thermal conductivity and mechanical strength, manufactured using 3D printing processes with specialized metals.

Next Development Stages

The current phase focuses on:

Initial tests demonstrated the ability to dissipate thermal loads equivalent to 1.5 megawatts during sustained operations.

Impact on Sustainable Aviation

This technological advance represents a significant step towards zero-emission commercial aircraft, reducing one of the main barriers to the mass adoption of hydrogen in aviation: the efficient management of heat generated in fuel cells.